PRODUCTION FACILITIES

Stable Production Capabilities Ranging from 300 L to 10,000 L

From Glass-Lined Reactors to Large-Scale Stainless-Steel Vessels

26 Reactors with Capacities Ranging from 300 L to 10,000 L

Plants 1 through 3 have a total of 26 reactors with a combined capacity of 76,450 L. Operating temperatures and construction materials vary by plant,
allowing us to select production lines suited to specific process characteristics. Plant 3 began construction in July 2026, with commercial production scheduled to commence in October 2027.

26

Reactors Owned

76,450 L

Total Reactor Capacity

10,000 L

Maximum Reactor Capacity

3

Plants

Reactors at Each Plant

Operating temperatures and equipment materials vary by plant. We select production lines suited to the characteristics of each process.

Plant 1 operates 6 reactors with a total capacity of 9,300 L and supports processes at temperatures ranging from −25 to 250°C. Process temperatures are maintained at the target level using heat transfer oil and condenser temperature control, with safeguards in place to prevent moisture ingress in the event of condenser leakage.

Plant 1 reactor overview
Category Capacity Number of Units Specification Remarks
Glass-Lined Reactor 300 L 1 −25 to 250°C High-mix, low-volume production
1,000 L 1 −25 to 250°C Corrosive material processing
2,000 L 1 −25 to 250°C Corrosive material processing
3,000 L 1 −25 to 250°C Corrosive material processing
Stainless-Steel Reactor 1,000 L 1 −25 to 250°C High-temperature reactions
2,000 L 1 −25 to 250°C High-temperature reactions
Filter Dryer 1,000 L 1 — Filtration and drying

Operating conditions are based on equipment specifications; actual operating ranges may vary depending on product characteristics.

Plant 2 operates 10 reactors with a total capacity of 31,000 L at temperatures ranging from −30 to 200°C, is equipped with a dedicated hydrogenation line, and has been subject to Process Safety Management (PSM) requirements since 2021.

Plant 2 reactor overview
Category Capacity Number of Units Specification Remarks
Glass-Lined Reactor 3,000 L 4 −30 to 200°C Corrosive material processing
5,000 L 1 −30 to 200°C Large-scale production
Stainless-Steel High-Pressure Reactor 1,500 L 2 0–9.9 bar · Automated hydrogen supply Hydrogenation and high-pressure reactions
Stainless-Steel Reactor 3,000 L 2 −30 to 200°C Medium-scale production
5,000 L 1 −30 to 200°C Large-scale production
Filter & Dryer 1,500 L 2 Plate type · 5 bar · −29 to 120°C Auxiliary equipment

Operating conditions are based on equipment specifications; actual operating ranges may vary depending on product characteristics.

Plant 3 operates 10 reactors with a total capacity of 36,150 L at temperatures ranging from −28 to 250°C. Construction began in July 2026, with commercial production scheduled to commence in October 2027.

Plant 3 reactor overview
Category Capacity Number of Units Specification Remarks
Glass-Lined Reactor 500 L 2 −28 to 250°C High-mix, low-volume production
3,000 L 1 −28 to 250°C Corrosive material processing
10,000 L 1 −28 to 250°C Maximum capacity
Stainless-Steel Reactor 50 L 1 −28 to 250°C High-mix, low-volume production
100 L 1 −28 to 250°C High-mix, low-volume production
2,000 L 1 −28 to 250°C High-temperature reactions
5,000 L 2 −28 to 250°C Large-scale production
10,000 L 1 −28 to 250°C Maximum capacity
Filter & Dryer 9,000 L / 3,000 L 2 — Auxiliary equipment

Plant 3 is scheduled to commence commercial production in October 2027; its equipment configuration may be adjusted before construction is completed.

Specialized Equipment

Dedicated equipment enables SPCI to perform specialized processes that are difficult to accommodate in conventional reactors.

01

High-Pressure Reactors

Used for hydrogenation and high-pressure reactions.
Each reactor is equipped with automated pressurization and pressure-relief systems, rupture discs, and a knockout tank.

1,500 L × 2 units · 9.9 bar · −29 to 200°C · SUS 316L

02

Filter Dryers

Perform powder drying and vacuum drying.
Each unit can be tilted to allow direct packaging.

1,500 L × 2 units · 5 bar · −29 to 120°C · SUS 316L

03

Ozone Generator

Supplies ozone to reactors through a sparger.
Residual ozone is treated using an ozone destructor before discharge.

7.5 kg/h · 52.5 Nm³/h · 1.7–2.0 bar

04

Ultrapure Water System

Produces ultrapure water through primary and secondary reverse-osmosis processes
followed by electrodeionization, and supplies it to production processes.

1.2 m³/h · Resistivity: 17.5 MΩ · Metals: 0.1 ppb · TOC: 20 ppb

05

Ejector System

Performs vacuum distillation of highly acidic substances.
A vacuum is generated through the downward circulation of an aqueous sodium hydroxide solution.

Tank: 2 m³ · Ejector: 80 A × 50 A · SUS 316L

06

Temperature Control Unit (TCU)

Sets and maintains the target reactor temperature
by circulating a heat transfer fluid.

Tank: 2 m³ · Ejector: 80 A × 50 A · SUS 316L

Facility Gallery

Row of production reactors seen between yellow safety railings
01 Reactor Line Overview
02 Reactor and Piping Systems
03 Production Equipment
04 Production Equipment Inspection